Introduction
The S106 Printing machine for bottles is a kind of equipment specially used for printing patterns and texts on the surface of bottles of various materials and shapes, which is widely used in food, beverage, cosmetics and other industries.
Features of Printing machine for bottles
Automatic flame treatment
The Printing machine for bottles use automatic flame treatment technology to pre-treat the surface of the bottle, improve surface adhesion, ensure that the ink is tightly bonded to the material, and thus improve printing quality and durability.
Efficient dust removal system
Our equipment has a built-in dust removal device, which can effectively remove dust and impurities on the surface of the bottle before printing, avoid affecting the printing effect, and ensure that the surface of the finished product is clean and tidy.
Fast product switching
Our equipment is operated by a touch screen, and all parameters can be set automatically, which greatly shortens the time to switch from one product to another and improves the flexibility and efficiency of the production line.
Automatic UV or LED drying
After each color is printed, our equipment automatically performs UV or LED drying to quickly solidify the ink, ensure printing quality and shorten production cycle.
Tech-data
|
Parameter/Item |
SS106 |
|
power |
380V, 3P 50/60Hz |
|
Air consumption |
6-8bar |
|
Max Printing speed |
40-60pcs/min (with stamp/lacker speed is slower, only screen print higher speed.) |
|
Max. printing Dia. |
40mm |
|
Max. printing circumstance |
120mm |
|
Max. product height |
70mm |
MAIN PARTS BRAND
|
CONTROL SYSTEMS |
YASKAMA PLC |
JAPAN |
|
TOUCH SCREEN |
WEINVIEW |
TAIWAN |
|
SERVO SYSTEMS |
YASKAMA |
JAPAN |
|
INDEX |
INDEX |
JAPAN |
|
ELECTRICAL PARTS |
OMRON/SCHNEIDER |
JAPAN/FRANCE |
Maintenance
Daily cleaning and inspection
Keeping our equipment clean is the basis of maintenance. During the printing process, ink residue, dust and impurities are easy to accumulate, which may cause equipment failure. It is recommended to use a special cleaner to clean the printing head, screen plate and ink tank at the end of each day's work to ensure that there is no residue on the surface of the components.
Precision calibration
Printing accuracy directly affects product quality. Regularly calibrate the positioning system of the printer, including the movement trajectory of the print head and the alignment of the bottle fixture. It is recommended to conduct a comprehensive inspection every quarter to ensure that the accuracy error of the equipment does not exceed 0.1 mm.
Electrical system maintenance
The control system of the printing press is usually composed of complex electrical components, including sensors, servo motors and touch panels. Regularly check whether the circuit connection is loose and clean the dust inside the control cabinet.
Consumables management
The selection and use of consumables such as ink and cleaning agents directly affect the performance of the equipment. Use high-quality consumables recommended by the manufacturer to avoid nozzle clogging due to ink quality problems. Clean the nozzle regularly to ensure smooth inkjet and reduce maintenance costs.
Replacement cycle of key components
Some components have a clear service life. For example, the life of a screen plate is usually 10,000 printing cycles under high frequency use, while the life of a print head may be between 5,000 and 10,000 hours. According to the intensity of equipment use, a regular replacement plan should be formulated to avoid downtime due to aging of components.
FAQ
Q: 1. What is a printing machine for bottles?
A: A printing machine for bottles is a specialized device designed to print designs, text, or logos directly onto bottle surfaces using various printing technologies like screen printing, pad printing, or digital printing.
Q: 2. What types of printing technologies are used in bottle printing machines?
A: Common printing technologies include screen printing, pad printing, and digital inkjet printing. Screen printing is suitable for larger production runs, while digital printing is ideal for detailed designs and small batches.
Q: 3. Can the machine print on different bottle materials?
A: Yes, bottle printing machines can print on materials such as plastic, glass, metal, and even ceramic, depending on the ink and technology used.
Q: 4. How does automatic loading work in bottle printing machines?
A: Automatic loading systems use robotic arms or conveyors to position bottles correctly on the printing line, ensuring consistent alignment and high production efficiency.
Q: 5. What types of inks are compatible with bottle printing machines?
A: Bottle printing machines can use solvent-based inks, thermoplastic inks, UV-curable inks, and water-based inks, depending on the machine's specifications and application requirements.
Q: 6. How precise is multi-color printing on bottles?
A: Multi-color printing is highly precise, especially with servo-driven systems that ensure accurate registration between colors, providing sharp and vivid prints.
Q: 7. What are the drying methods used in bottle printing machines?
A: Drying methods include infrared (IR) drying, UV curing, and air drying. IR drying is commonly used for thermoplastic inks, while UV curing is suitable for UV inks, ensuring quick and efficient drying.
Q: 8. How long does it take to switch between different products?
A: Advanced printing machines allow quick changeovers, typically taking 10-15 minutes per color. Automatic parameter settings via touch screens simplify the process.
Q: 9. Are bottle printing machines safe to operate?
A: Yes, most bottle printing machines come with safety features such as CE certification, emergency stop buttons, protective covers, and automated fault detection systems to ensure operator safety.
Q: 10. Can irregularly shaped bottles be printed?
A: Yes, many modern machines are equipped with adjustable clamps, robotic transfer systems, and flexible setups to accommodate irregularly shaped bottles and ensure accurate printing.
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