Introduction
S104M Glass bottle printing machine is a kind of equipment specially designed for printing on the surface of glass bottles. The equipment positions the glass bottles through the bottle unscrambling mechanism, and then the printing mechanism drives the glass bottles to rotate with the rotating shaft as the main axis, while the upper and lower shafts, scraper shaft and screen shaft cooperate to complete the printing of the bottle body.
Features of Glass Bottle Printing Machine
Precise Printing
The glass bottle printing machine uses laser positioning and high-precision image recognition systems, and the pattern printing error is within ±0.05mm. Whether it is fine text or complex patterns, they can be presented clearly, and the printing resolution is up to 500dpi.
Flexible Molds
The glass bottle printing machine is based on modular mold design, and the main frame has multiple interfaces reserved, which are suitable for special shapes such as round, square, and oval.
Efficient
The glass bottle printing machine is supported by high-performance servo motors and intelligent control systems. The printing action response is within 0.1 seconds, and 200-900 glass bottles can be printed per hour, which is 40% more efficient than traditional printing machines.
Powerful Power
The glass bottle printing machine is equipped with a 380V three-phase 50Hz 7kw power system. The internal power conversion module uses imported high-performance semiconductor devices, and the power conversion efficiency is as high as 95% or more, providing sufficient and stable power support for the printing machine.
Product Parameter
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Product shape |
Round, other shapes optional |
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Printing size |
Max diameter 100mm |
|
Printing length |
Max length 300mm |
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Printing speed |
200-900pcs / hr |
|
Power supply |
380V 3phase 50Hz 7kw |
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Air consumption |
5-7bar |
Maintenance
Daily Cleaning And Maintenance
After using the glass bottle printing machine, wipe the surface with a clean soft cloth to remove ink and dust stains. Clean the key parts such as the printing head and ink system more carefully to prevent the ink from drying and clogging the nozzle or pipe, otherwise it is easy to cause breakpoints and blurring of the printed pattern.
Lubrication Of Mechanical Parts
The moving parts such as the gears, chains, and guide rails of the glass bottle printing machine need to be regularly smeared with special lubricants according to the instructions. Usually, the lubrication of these parts should be checked and replenished every 250 hours of operation to ensure smooth operation of the machine.
Electrical System Inspection
Regularly check whether the wires, plugs, and switches of the glass bottle printing machine are damaged or loose to prevent electrical faults from causing accidents or affecting work. For example, the insulation layer of the wire is damaged, which can easily cause short circuits and damage components. At the same time, keep the electrical control cabinet clean and dry to prevent dust and moisture from entering.
Nozzle Maintenance
After each glass bottle printing machine is used, the nozzle needs to be cleaned in time with a special cleaning fluid to prevent residual ink from clogging the nozzle hole. Moisturize when not in use for a long time to avoid drying and damage to the nozzle.
FAQ
Q: What are the common printing methods for glass bottle printing machine?
A: Common printing methods for glass bottle printing machine include screen printing, thermal transfer and inkjet printing. Screen printing is suitable for a variety of inks and has clear patterns; thermal transfer can achieve high-precision image transfer; inkjet printing is flexible and efficient, and can quickly change patterns.
Q: Does glass bottle printing machine have any requirements for the surface material of glass bottles?
A: Glass bottle printing machine has certain requirements for the surface material of glass bottles. The surface of the glass bottle needs to be clean, dry and free of impurities such as oil to ensure good ink adhesion.
Q: What types of inks are there for glass bottle printing machine?
A: The inks for glass bottle printing machine mainly include solvent-based inks, UV inks and water-based inks. Solvent-based inks dry quickly and have strong adhesion, but are slightly less environmentally friendly; UV inks cure quickly, have high gloss and are wear-resistant; water-based inks are environmentally friendly and pollution-free.
Q: What aspects should be paid attention to in the maintenance of glass bottle printing machine?
A: Clean the printing head, screen and other parts of the glass bottle printing machine regularly to prevent ink residue from clogging. Check the tightness of mechanical transmission parts such as belts and chains and adjust lubrication in time. The electrical system needs to be kept dry and clean to avoid short circuit failure. In addition, the ink supply system should be maintained to ensure smooth ink supply.
Q: Can glass bottle printing machine achieve multi-color printing?
A: Yes. Glass bottle printing machine can achieve multi-color overprinting, ranging from two colors to more than a dozen colors. Through precise positioning and color matching system, complex patterns can be printed on glass bottles.
Q: How to solve the problem of ink drying of glass bottle printing machine?
A: For solvent-based inks of glass bottle printing machine, the drying speed can be adjusted by controlling ventilation, temperature and humidity; UV inks rely on ultraviolet curing devices to ensure that the ultraviolet intensity and exposure time are appropriate; water-based inks can be heated and dried or desiccant can be added.
Q: Can glass bottle printing machine print on special-shaped glass bottles?
A: General glass bottle printing machines can adapt to the printing of special-shaped glass bottles to a certain extent by being equipped with special fixtures or positioning devices. However, the more complex the shape of the special-shaped bottle, the greater the adaptability and debugging difficulty of the equipment, and customized solutions may be required to ensure that the pattern can be accurately printed in different parts.
Q: How to prevent ink contamination during the printing process of glass bottle printing machine?
A: First of all, the layout of the printing workshop should be reasonably designed, and a special ink mixing and storage area should be set up. The glass bottle printing machine is equipped with good protective devices, such as ink tray protective covers, to prevent ink splashing. Operators strictly abide by the operating procedures, wear protective equipment, clean up the spilled ink in time, and keep the working environment clean, so as to effectively avoid ink pollution.
Q: How does the glass bottle printing machine deal with the curvature of the bottle body when printing on glass bottles?
A: For curved bottles, the glass bottle printing machine usually uses an elastic printing plate or an adjustable angle nozzle. During the printing process, the printing pressure and nozzle angle are automatically adjusted according to the curvature of the bottle body, so that the ink is evenly attached to the surface of the bottle body.
Q: Is the noise of the glass bottle printing machine loud?
A: The noise of the glass bottle printing machine is within an acceptable range during normal operation. However, if the equipment is aging, the mechanical parts are worn or lack maintenance, it may generate loud noise. The noise level of the printing machine during operation can be effectively reduced by regularly maintaining the equipment, lubricating the transmission parts, and tightening the loose parts.
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