Introduction
The S102 plastic bottle screen printing machine is a highly efficient printing device specially designed for printing fine patterns and text on the surface of plastic bottles. The device is suitable for high-quality printing on plastic containers using UV inks, and is particularly suitable for multi-color printing. For printing on multi-color cylindrical bottles, the device supports precise registration point function to ensure that patterns of different colors can be accurately aligned, thus achieving exquisite and clear printing effects.
Features of plastic bottle screen printing machine
High-precision printing effect
The Plastic bottle screen printer is equipped with advanced printing technology to ensure the clarity and accuracy of patterns and texts. Secondly, through high-precision screens and meticulous equipment control, our equipment can print small text and complex patterns without blurring or distortion. Finally, the printing accuracy of our equipment can generally reach ±0.15mm, which also ensures the consistency and quality of the product appearance.
High production efficiency
Our equipment can achieve high-speed and large-scale production. Under standard conditions, the production capacity of a single device can reach 1000-3000 plastic bottles per hour.
Excellent adaptability
Our equipment can handle bottles of various shapes and sizes, which is very suitable for plastic bottles with diameters ranging from 30mm to 150mm and bottle heights ranging from 50mm to 300mm.
Automatic flame treatment
Our equipment is equipped with an automatic flame treatment system. Through precise flame treatment, the surface of plastic bottles can be effectively cleaned and the printing effect can be enhanced.
Products Parameter
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Parameter \ Item |
S102 1-8 color automatic screen printer |
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Machine Dimension: |
|
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Printing unit: |
1900x1200x1600mm |
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Feeding unit (optional): |
3050x1300x1500mm |
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Unloading unit (optional): |
1800x450x750mm |
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Power: |
380V 3 phases 50/60Hz 6.5kw |
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Air consumption |
5-7 bars |
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Round container |
|
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Printing Diameter: |
25--100mm |
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Printing Length: |
50-280mm |
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Max printing speed |
3000~4000pcs/hr |
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Oval container |
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Printing Radius: |
R20--R250mm |
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Printing Width |
40-100mm |
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Printing Length: |
30-280mm |
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Max printing speed: |
3000~5000pcs/hr |
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Square container |
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Max printing length |
100-200mm |
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Max printing width |
40-100mm |
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Max printing speed: |
3000~4000pcs/hr |
Maintenance
Maintenance of ink tank and scraper
The ink tank and scraper are another important part of the screen printing machine. The ink tank should be cleaned regularly, especially when changing different colors of ink, it must be cleaned thoroughly to avoid color difference contamination. Secondly, the maintenance of the scraper is also very important. The scraper should be kept sharp and checked regularly for wear or damage.
Maintenance of the lubrication system
The lubrication system of our equipment is crucial to the smooth operation of the equipment. Regular inspection and replacement of lubricating oil is an effective way to prevent excessive wear of mechanical parts. Normally, the replacement cycle of lubricating oil is once every 6 months, and the specific cycle can be adjusted according to the frequency of equipment use and environmental conditions.
Inspection of the electrical system of the equipment
The electrical system is the core part to ensure the normal operation of our equipment. Check the electronic control system every month to ensure that the circuit connection is normal to avoid poor contact or electrical failure.
FAQ
Q: What are the key features of a plastic bottle screen printing machine?
A: Key features include automatic loading and unloading systems, high-speed printing, precision ink application, UV or LED drying systems, automatic flame treatment for surface preparation, and reliable PLC control systems with touchscreen displays.
Q: What types of bottles can be printed on with this machine?
A: The machine can print on a wide variety of plastic bottles, including round, square, and oval-shaped bottles. It is suitable for PET, PE, PP, and other plastic materials commonly used in the beverage, cosmetics, and pharmaceutical industries.
Q: What is the printing speed of a plastic bottle screen printing machine?
A: The printing speed varies depending on the model and configuration of the machine, but typically, a plastic bottle screen printing machine can print thousands of bottles per hour. Some high-speed models can print over 10,000 bottles per hour.
Q: How does the machine ensure print durability on plastic bottles?
A: The machine uses UV or LED curing systems to instantly dry the ink after printing, ensuring a durable and long-lasting print. Additionally, the automatic flame treatment process before printing enhances ink adhesion to the plastic surface, preventing the print from fading or rubbing off easily.
Q: Can the machine print multiple colors?
A: Yes, the plastic bottle screen printing machine can print in multiple colors, depending on the complexity of the design. The machine uses a multi-color printing process, where each color is applied separately through different screens, ensuring sharp and vibrant multi-color graphics.
Q: What is the role of the automatic flame treatment in the printing process?
A: The automatic flame treatment process is used to clean and prepare the surface of the plastic bottle before printing. It enhances the ink's adhesion to the plastic, improving the durability and quality of the print. This step is essential for ensuring that the print lasts through handling, washing, and exposure to various environmental conditions.
Q: Is it easy to change the printing design or product size on the machine?
A: Yes, the machine is designed for quick and easy changeovers between different product sizes or designs. The setup process typically involves adjusting the screen and printing parameters via the PLC control system, minimizing downtime and improving flexibility for small-batch or multi-product runs.
Q: How does the machine's PLC control system improve production efficiency?
A: The PLC control system allows for precise control over various printing parameters, such as ink flow, speed, and pressure. It also ensures consistency and accuracy in each print. The system can automatically adjust settings, reducing human error and increasing overall production efficiency. Additionally, it offers real-time monitoring and diagnostics, helping to reduce machine downtime.
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