Introduction
The closures assembly machine is a highly efficient automated equipment designed for the precise assembly of bottle caps. The production speed can reach 90~120 pcs/min. It supports bottle caps with an outer diameter of 15-40mm and a length of 25-60mm. It is widely used in food, beverage, medicine, cosmetics and other industries.
Products Parameter
APM108S+APM2015
|
Assembly speed |
90~120pcs/minute |
|
Dust removal and leak detection speed |
90~120pcs/minute |
|
Size |
outer diameter of bottle cap Φ15-40mm |
|
Bottle cap length |
25-60mm |
|
Compressed air |
0.6-0.8MPa |
|
Power source |
380V,3-PHASE,50HZ |
|
Power rate |
6KW |
APM2015
|
Leak detection speed |
4800-7200pcs/hr |
|
Size |
outer diameter of bottle cap Φ15-34mm |
|
Cap length |
25-60mm |
|
Compressed air |
0.6-0.8MPa |
|
Power supply |
380V,3-PHASE,50HZ 4.5KW |
|
Power rate |
4.5KW |
Advantages of closures assembly machine
1. Fast production speed
The assembly speed, dust removal and leakage detection speed of the closures assembly machine are all 90~120 pieces/minute, which can meet the needs of mass production, improve production efficiency, and are suitable for various high-capacity production lines. In addition, it integrates efficient dust removal and leakage detection functions, while running at high speed, ensuring the cleanliness and product quality of the bottle caps and reducing the defective rate.
2. Wide range of applications
The closures assembly machine supports the processing of bottle caps with an outer diameter of 15-40mm and a length of 25-60mm. It is suitable for the assembly needs of bottle caps of various specifications and types, and has strong applicability.
3. Smooth operation
The closures assembly machine requires 0.6-0.8MPa compressed air as a power source. The pneumatic system provides a stable and reliable driving force. It is equipped with a three-phase power supply with a frequency of 50Hz, which is suitable for industrial application scenarios and ensures the stability and durability of the equipment under high-speed operation.
4. High power
The closures assembly machine adopts 380V three-phase power supply with a power of 6KW, which provides strong power support for the equipment and ensures long-term stable operation.
Maintenance
1. Daily maintenance
Clean the dust, residue and oil on the surface of the equipment after work every day, check and add lubricating oil regularly according to the equipment manual, and check the pressure of the compressed air system regularly (maintained at 0.6-0.8MPa) to ensure stable air pressure.
2. Regular maintenance
Regularly check whether the electrical wiring is intact, test whether the voltage of the 380V three-phase power supply is stable, and avoid equipment failures caused by circuit problems. Check whether the dust removal and leakage detection devices are sensitive to ensure the normal operation of the quality detection function and avoid the outflow of defective products.
3. Maintenance precautions
Before performing any maintenance operation, the power supply and air source must be turned off to ensure personnel safety. Avoid using cleaning agents containing corrosive ingredients when cleaning the equipment. All maintenance operations should be performed strictly in accordance with the equipment manual to avoid equipment damage due to improper operation.
FAQ
Q: 1. Does the bottle cap assembly machine support multiple types of bottle caps?
A: Yes, this bottle cap assembly machine supports multiple types of bottle caps, such as screw caps, press caps and anti-counterfeit caps, and the configuration can be flexibly adjusted according to needs.
Q: 2. Can the equipment be integrated with existing production lines?
A: Yes, the bottle cap assembly machine is designed to be compatible and can be seamlessly connected with existing packaging, filling and other production lines to optimize overall production efficiency.
Q: 3. Can the assembly process of bottle caps be customized?
A: Yes, the equipment supports custom assembly steps, and users can set the program according to specific production needs.
Q: 4. Does the equipment support fast replacement of bottle cap specifications?
A: Yes, by replacing a small number of accessories or adjusting parameters, it can quickly adapt to bottle caps of different specifications and reduce downtime.
Q: 5. Will the noise of the equipment during operation affect the working environment?
A: The operating noise of the equipment has been optimized and designed to meet industrial standards, and has little impact on the operating environment.
Q: 6. Do you need professionals to operate the equipment?
A: No, the equipment has a friendly operation interface and can be operated after simple training, reducing personnel requirements.
Q: 7. How to solve the problem of bottle cap jam?
A: The equipment is designed with automatic detection and alarm functions. When the bottle cap jams, the machine will automatically pause to facilitate the operator to deal with it in time.
Q: 8. How does the bottle cap assembly machine ensure the assembly quality?
A: The equipment has built-in high-precision sensors and detection systems to ensure that the assembly tightness and position of each bottle cap meet the standards.
Q: 9. What is the operating temperature range of the equipment?
A: The equipment is suitable for normal temperature industrial environments, and the general operating temperature range is 5℃~40℃. Protective devices can be added under specific environments.
Q: 10. Can the equipment automatically count and generate production reports?
A: Yes, the bottle cap assembly machine is equipped with an intelligent control system that can record production data and export production reports for statistical analysis.
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