Product Introduction
The automatic syringe assembly machine is a professional medical device manufacturing equipment equipped with advanced robotic arms and visual inspection systems. It can realize the entire process of automatic loading, positioning, assembly and quality inspection of the syringe's barrel, piston, needle and other core components.
Product Features
High efficiency
The automatic syringe assembly machine can assemble 300-350 syringes per minute (taking 1ml syringe as an example), which is nearly 10 times more efficient than traditional manual operation. Traditional manual assembly can complete about 8,000-10,000 syringes a day, while this equipment can assemble more than 200,000 syringes a day, greatly shortening the production cycle and saving about 30% of labor costs for enterprises each year.
Automatic detection
The automatic syringe assembly machine is equipped with a high-definition optical detection module, which can automatically detect more than 99.5% of defective products, including products with half-blocked needles, no silicone oil sprayed, or incomplete parts assembly. Compared with the manual detection error rate of about 3%-5%, the automatic detection error rate is reduced to less than 0.1%, thereby ensuring consistent product quality.
Low noise
The operating noise of the automatic syringe assembly machine is as low as 65 decibels (dB), which is equivalent to the noise level of an ordinary office environment, while traditional equipment usually operates at a noise level of 75-80 decibels. This improvement provides operators with a more comfortable working environment and reduces the impact of long-term high noise on health.
High Precision
The automatic syringe assembly machine uses high-precision sensors to ensure that the assembly position error of each component is controlled within ±0.01mm. Compared with traditional mechanical equipment, its accuracy is improved by about 50%, which can effectively avoid syringe leakage or malfunction caused by assembly errors. It is particularly suitable for the medical device industry with extremely high requirements for product quality.
Product Parameters
|
Parameter / Item |
Syringe Assembly Machine |
|
Assembly diameter |
10~60 MM |
|
Assembly height |
10~50 MM |
|
Assembly speed |
30~40/minute |
|
Quantity of assembly parts |
1~6 pieces |
|
Compressed air |
0.4~0.6 Mpa |
|
Power supply |
3P 380V 50Hz |
Product Maintenance
Clean the equipment regularly
During long-term operation, the automatic syringe assembly machine is prone to dust and impurities, especially in the syringe assembly feeding area and conveyor belt. The equipment should be cleaned after each shift, and the surface should be wiped with a soft non-woven cloth, and the parts in contact with the syringe should be cleaned with a mild detergent to ensure that the equipment remains hygienic and avoid contamination of the product.
Check the lubrication status
There are a large number of transmission parts and moving mechanisms in the automatic syringe assembly machine, such as servo motors, slide rails and gears. These parts need to be kept in good lubrication. It is recommended to use special lubricating oil to maintain them every 100 hours of operation to reduce wear caused by friction.
Tighten the connectors
Long-term operation may cause the screws, nuts and other connectors of the equipment to loosen, thereby affecting the assembly accuracy and operation stability of the equipment. All connectors of the equipment should be fully inspected every month to ensure that all parts are tightened in place, especially in areas with large vibrations such as the feeding system.
Check the electrical system
The electrical system is the core control part of the equipment, including servo controllers, sensors and line interfaces. Check whether the electrical wiring is firm and whether the sensor is working properly every month to avoid operational failures caused by poor contact or aging of electrical components.
FAQ
Q: What specifications of syringes is this equipment suitable for producing?
A: The automatic syringe assembly machine supports a variety of syringes, including common models such as 1ml, 2ml, 5ml, 10ml, and other special specifications can be customized according to needs.
Q: Does the equipment require professional technicians to operate?
A: The equipment is equipped with an intelligent touch screen operation interface, providing multi-language support and operation instructions. Users can use the equipment proficiently after 2 hours of basic training, without professional technical background.
Q: How frequent and difficult is the maintenance of the equipment?
A: The maintenance of the automatic syringe assembly machine is simple. It is recommended to clean it once a day, check the lubrication status every 100 hours of operation, check the connectors and electrical systems every month, and calibrate the assembly accuracy every quarter.
Q: Does the equipment meet international standards?
A: Yes, the equipment is made of food-grade 304 stainless steel, meets the GMP clean workshop standards and ISO 13485 medical device quality management system requirements, and fully meets the international specifications for medical device production.
Q: Is downtime and conversion time-consuming?
A: The automatic syringe assembly machine has a short downtime, and it only takes 15 minutes to switch between syringe molds of different specifications, which greatly reduces production interruption time and ensures efficient operation of the production line.
Q: What is the replacement cycle for wearing parts?
A: Depending on the frequency of use, wearing parts such as suction cups, sensors and conveyor belts are recommended to be inspected and replaced every 6-12 months.
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